This is absolutely incredible work!! I love the laminate plywood look.
Curious: Have you ever tried Fusion for this type of work? I’ve been messing around with doing full 4 axis work with it a while back:
While my demo was a little silly, it proved out that I could do a toolpath to keep a ballnose “normal” to the surface (And limit the max tilt) pretty easily. This is something you can’t do in Aspire because of the “turkey on a spit” way they do it there, Fusion really let’s you use XYZ and A at the same time.
I was able to use some other toolpaths to do round corners and do general indexing.
I honestly haven’t tried it on something like your design, I wonder if you have?