Machine: PRO CNC 4×4, EX Controls Servo, Smart AV70S spindle, CNC12 v5.24, Profile Manager 1.12.0.0
After a mid-job abort followed by a CNC12 reinstall attempt, I ended up with a corrupted profile. I’ve since done a full clean reinstall of Profile Manager and CNC12, and imported a fresh copy of the Router v5.24 u1 profile (acpm-profile-router-5.24_r0_u1.acp).
The machine connects fine and the Avid CNC wizard runs correctly — Pro CNC, Servo, 4x4, AV70S all selected and written. However in the Advanced wizard under Primary System → Axis Drive Type, it always shows “Currently Loaded Axis Motor Drive: Bench Test DB25”. The Custom tab is completely empty — no drive definitions present.
Result: DRO moves on screen when jogging but motors don’t physically move. Machine is in simulation mode.
I’ve tried:
Multiple fresh profile imports
Full uninstall/reinstall of Profile Manager and CNC12
I’m sure I have the servo system, I’ve upgraded from the nema 34 to servo plus smart av70s spindle. It also worked properly for about 6 months till the issue happened. If it help with diagnosis, a weird other issue began before - the fan of the spindle was stuck and still is on 100% and isn’t stopping.
I’ve followed the instructions after reinstalling the software and the profile and it looked like it was about to be fixed but after everything the software showed that the x y z is moving but in real life the motor didn’t move at all. Unfortunately, now the machine isn’t connecting to the software again, although there’s a heartbeat and the ethernet cable is ok and there’s a ping and all.
I feel like its a hardware issue too. I can tell you only what my employee told me on sunday (cause i wasnt there when it happened) - the machine came to a sudden stop (no collision or anything). On Sunday I’ve tried to upload the software and was stuck without being able to connect to the machine and then after many tries, I’ve reinstalled … and you know the rest.
This is a guess, but it sounds like the controller needs a firmware flash. Sounds like the PC went offline for some reason and corrupted the control. This is fixable in the field. Make a ticket with support and they can diagnose better than my guess and get you up and running. They’ll likely want to setup a time to troubleshoot and it’s best that you’re at the machine so they can go through things with you. Use the contact button up top on this page.
That’s what I thought. I already opened two tickets this past week and wrote a comprehensive email detailing everything + screenshots t your support but didn’t get any response. If you can direct their attention to it , it would be much appreciated. Name is Roy from monday.com
There are debricking instructions there. They need to be followed exactly. No “quick formats” or using SD cards that don’t match what is called for there.