Optimized jigs for short production runs

I have yet to design my vertical spoil board [SB] which will most likely be different from the top SB.

I decided to use 1 layer MDF with dovetail slots to use MicroJig products and/or custom hold down clamps not shown in the pics.

I utilize short segments that are made to be modular throughout my SB.

A Z-Zero corner block that has a recessed pocket for the plate to “freely” nest so I can zero material thicknesses down to 3/8”.

I then strategized the usage of 2 different lengths of straight sections to be used to help keeping materials aligned properly.

This is LEGO block approach to start with - for now. It will keep evolving over time.

I have provided the links for the “no pecking required” drill bit and the brass dowel pins below.
They are a perfect fit. No allowance required for hole/pin fit.

[ttps://idcwoodcraft.com/products/extreme-performance-1-4-drill-bit-for-cnc-routers-1-4-shank]




Interesting concept for your spoil board, look forward to hearing how it works out with your workflows.

For several years I had a pretty traditional vertical table. I switched to a vise concept where the majority of the work hold force is at the top of the vertical table with the lower section being used to provide direct support for the bottom of the workpiece.

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Interesting setup! Thanks for sharing. I like how you rotated the front rail 90 degrees to utilized both tracks on top and bottom for work holding. What type of work do you mostly do with this setup?
Would like to see some closeup pics if you feel like sharing. Thank you!